SLA, invented in the 1980s, was the first 3D printing process created and uses a laser to cure liquid resin into hardened plastic in a process called photopolymerization. The work area should also be well ventilated to ensure an overall safe indoor working environment. The success of the puzzle cube is a testament to the precision of the systems laser and galvanometers. Once a build is complete, youll also need to let it cool down before transferring the build chamber over to the Fuse Sift. The companys customer service is one of the best weve ever come across. Ensuring that you choose the right additive manufacturing solution for your application is our priority and we know that one size rarely fits all. More on this later. Printer maintenance is an unavoidable part of 3D printing. Industry News & Resources through the pandemic, Online Community for Members to Engage & Share Knowledge. However, when you factor in the complex geometriesSelective Laser Sintering allows, the potential applications more than triple. The use of the roller allows for improved powder packing and a more uniform powder distribution, which is crucial for achieving high part qualities. The Fuse 1 displayed excellent repeatability here, with an average offset of 0.0331mm for the X-axis and 0.0285mm for the Y-axis, resulting in an average of 0.0308 mm for both axes. On the other hand, the model car is a 1954 MG TF. Just last year, however, Formlabs expanded into a new market with the launch of the Fuse 1, the companys first Selective Laser Sintering (SLS) 3D printer. The printer itself measures 677 x 668 x 1,059 mm, which is relatively compact even compared to desktop FFF 3D printers, and weighs 88kg. A negative air pressure system keeps powder inside while enabling open access and easy cleanup. Formlabs Fuse 1 High Efficiency Package: Recommended set up for efficient SLS workflow, Formlabs Fuse 1 Workflow Essentials Package: Everything required for SLS set up. Nylon 12 has a 50-52 MPa ultimate tensile strength rating, with 12 cent elongation at break. It contains all of the tools necessary for unpacking the build, cleaning the parts, and reusing unsintered powder. Wed also argue that the option to fiddle around with the slicing parameters or import custom printing profiles could lend itself to previously unseen innovation. Keeping these two components clean between builds should be a priority, otherwise you can expect incorrect temperature readings and a deflected laser beam: a recipe for print failures. Our measurement devices are accurate to 0.015mm. Having debuted its original Form 1 system almost a decade ago, the firm has since packed out an extensive portfolio of resin-based 3D printers such as the Form 3+, Form 3B+, Form 3L, and Form 3BL. 
JavaScript seems to be disabled in your browser. Firstly, its important to carefully consider the location of both the Fuse 1 and Fuse Sift in the workshop. 
All in all, the Fuse Sift does everything it promises to and works like a charm. Its also relatively light, weighing in at 114kg without the build chamber or any powder. The Fuse 1 is priced at $18,499, while the complete setup starts at $31,845. All of the models in this section are static, meaning they dont contain any moving parts. The powder that manages to fall through is stored in a hopper directly below, where it will soon be recycled with fresh powder and reused. The PreForm slicer is fast, bug-free, and responsive, just how we like it. In terms of energy source, the Fuse 1 features one ytterbium fiber 10W laser diode with a wavelength of 1065nm, a beam divergence of 4.01mrad, and a spot size of 200 microns. Formlabs Fuse Sift, powder recovery system. With a machine size of 25.4 x 27 x 42" (64.5 x 68.5 x 107 cm), Fuse 1 provides users with a 6.5 x 6.5 x 11.8" (16.5 x 16.5 x 30 cm) build volume and uses a modular build chamber that is compatible with the Fuse 1 and Fuse Sift. Well take a deeper dive into each of these stations and explain how they all work. SLS is not a new technology, but this is the first time it has been applied to a benchtop 3D printer with industrial-grade results. 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Samples printed with Nylon 12 powder have been evaluated in accordance with ISO 10993-1:2018, and have passed the requirements for the following biocompatibility risks: EN ISO 10993-5:2009; ISO 10993-10:2010/(R)2014; and ISO 10993-10:2010/(R)2014. Once the bulk of the powder has been removed from the parts, you may still find that small nooks and crannies will be laden with unfused powder. The Fuse 1 prints with nylon powder exclusively. Having a physical sample of a 3D printed part in your hand to show quality, material properties, durability and abilities can ultimately help the decision-making process. Easy. You can also stay connected by following us on Twitter, liking us on Facebook, and tuning into the 3D Printing Industry YouTube Channel. However, just as machining is not the best fit for all forms of traditional metal manufacturing, SLA has its areas where it shines and its own set of limits. While this may sound like a nightmare for the more advanced users out there who enjoy tinkering around in the settings, it means that theres no room for human error. As we discussed in the technology section, it allowsdesigners to create complex parts with unique geometries, and the highly consistent technology makes repeatability achievable, always. It was designed, printed, and painted by Solid Print3Ds Benjamin Keyser. Looking at the control system, the firm has implemented its own set of custom galvanometers operating on a polar coordinate system. As we have no ties to a single manufacturer, we are proud to able to provide expert impartial advice to you and samples from our printers direct to you to assess the print quality and material properties. As it stands, Fuse 1 users are limited to printing Nylon parts but Formlabs is currently working on expanding its powder offering. Beyond just a robust set of hardware components, the system offers a highly refined user interface, a digestible learning curve, and one of the best repeatability profiles weve ever tested here at 3D Printing Industry. The companys cloud-based Dashboard platform also enables users to track printers, teams, and supplies from anywhere. SLS allows designers to create complex interior components using unique geometries, and it allows engineers to reproduce parts with precise replication. The machine features a full metal chassis with one door at the front providing access to the build area. As far as limitations and shortcomings go, we thought the option to leverage third-party 3D printing powders wouldve been great. By studying the normal distribution of the concentric circles diameters (20mm, 65mm, 100mm), we can say that the printer offers sufficient repeatability when the mean of the difference is under 0.1mm and the standard deviation is under 0.05mm. Selective laser sintering uses a laser to precisely fuse nylon powder into lightweight, robust parts. The system uses a roller to deposit a fresh coat of powder on the powder bed after each layer is printed, as opposed to using a static blade. Formlabs has equipped the Fuse 1 with a 165 x 165 x 300mm build volume, meaning users have 8.17L of workspace to play around with. This enables users to transfer the build chamber to the Sift post-processing station without even seeing the printed part, making powder removal and recycling a breeze. An example being the bicycle seat in the image above, which was 3D printed with the Fuse 1 at 10 mm / hour with a 110 m layer resolution. Finally, on the right side of the workspace is the fresh powder tank. The first is a PCB housing and the other is a custom structural component designed to join two tubes together. The slicer offers one-click printing, an intelligent feature that automatically nests the chosen 3D models in the build area to minimize both powder usage and print time. Available today, starting at $18,499 for the printer or $31,845 for the complete setup including the Fuse Sift, Formlabs claims the Fuse 1 enables users to take control of their entire product development processfrom iterating on the first concept design to manufacturing ready-to-use products in production-ready nylon. Sources: SLS Guide (Formlabs), Fuse 1 (Formlabs). Tons of different industries are showing interest in the Fuse 1. The only trade-offs versus an industrial-size SLS 3D printer are a slightly slower build time, and a smaller build volume. Backed by over seven years of research and development, the Fuse 1 was marketed as the worlds first industrial-grade benchtop SLS machine, combining high-performance with a compact footprint. In this case, both objects feature internal cavities and a plethora of holes that allow us to judge how the Fuse 1 prints complex geometries without any support structures. Copyright 2022 Printlitic. Accessible radiation is within Class 1 limits, Pressure controlled two stage filtration (replaceable HEPA and carbon mediums). With the Fuse 1, you can 3D print high-performance machine parts, tools, living hinges, jigs, jaws, and fixtures. Featuring patent pending Surface Armor technology, the Fuse 1 creates a semi-sintered shell that prints around the surface of the part, protecting the part during the print process and enabling great surface finish, high reliability, and high refresh rates, according to the company. So, this is a heavy 3D printer, but rest assured that translates to rock solid performance. You are free to manage these via your browser settings at any time. Below youll find the bell curves for the best and worst circles in the test circle three for the X-axis and circle two for the X-axis. The Fuse 1 by Formlabs is a high performance, compact, affordable Selective Laser Sintering (SLS) platform. The Fuse 1 is an impressive 3D printer, both in isolation and on the spec sheet. One of the main selling points of PreForm is that it only has one set of predefined process parameters that cant be modified. The Fuse 1 takes about an hour to heat its build chamber up before actually firing up the laser, although this pre-print heating process is automatic. With the Fuse1, you can also print with up to 50 per cent recycled powder. Now, Formlabs, known for its Form line of desktop stereolithography (SLA) printers, is looking to play a bigger role as it today announced the availability of its Fuse 1 benchtop industrial selective laser sintering (SLS) 3D printer.
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